A world leader in flow control solutions, IMI Critical Engineering, has launched IMI Insyt, a new digital service to improve performance, reliability, and efficiency in industrial plants. IMI Insyt is a digitally based prescriptive engineering service that can prevent structural integrity issues such as cracks and leaks in pipes and equipment. It works to protect industrial processes by optimizing plant operations and minimizes costly and unexpected plant downtime.
The energy industry has changed dramatically since the introduction of renewable energy sources. Historically, industrial and manufacturing plants were designed for continuous, 24-hour operation. The increasing use of renewable energy means that plants are more likely to be stopped and restarted to help supplement the supply of renewable power. These increased start-ups and shutdowns can create serious issues within plants. The pipes and valves can crack during the attemperation process, which can cause plant shutdowns, costly repairs, a loss in revenue, and unsafe working conditions.
To combat these problems, IMI Insyt employs system-wide, physics-based analysis. Carried out by highly experienced IMI engineering experts, the service identifies improvements required for de-superheating performance and system control. It can analyze steam flow, spray-water profiling, and thermal cycling. The data-driven analytics used by IMI Insyt identifies operational problems, design faults, and inadequate maintenance. By rectifying these issues, plants can improve plant safety and performance before any catastrophic failures occur. The system is cloud-based and can be initiated remotely as well as on site. Several customers in North America have already tried and tested this service that has helped them to stop cracks occurring in pipes and avoid costly repairs or plant shutdowns. At a Combined Cycle Power Plant, the Inyst team captured and analyzed the data to quickly identify the major issues requiring immediate attention in the plant.
Courtesy of IMI Critical Engineering.