GEMÜ’s Innovative Filling Valve Platform

The ever-increasing variety of beverages, liquid foodstuffs and pharmaceuticals presents major challenges for plant operators and plant designers. Manufacturers are placing more and more emphasis on customized solutions when it comes to container shapes, in order to stand out from the competition. This also applies to plant design.
GEMÜ is reacting to these increased requirements by bringing an innovative filling valve platform to the market. It is based on the GEMÜ PD design that won the “ACHEMA Innovation Award”. The GEMÜ filling valve platform currently comprises a pneumatically operated GEMÜ F40 filling valve and a motorized GEMÜ F60 filling valve.
The pneumatically operated GEMÜ F40 filling valve meets the high standards expected of an aseptic valve for use in the pharmaceutical and foodstuff industries. High Kv values and precise, fast activation in conjunction with a compact design mean that the GEMÜ F40 filling valve is suitable for any pneumatically operated filling processes.
The GEMÜ F60 filling valve can be actuated in real time and is controlled electronically, meaning that it will be significantly easier for users to adjust or rearrange the filling machine when changing the medium or filling container in the future. By precisely following freely programmable filling curves, it is possible to implement optimal quantity control and filling speed for each medium and filling container. The servo actuator is particularly impressive thanks to its high positioning accuracy of up to 10 µm and a travel speed of up to 200 mm/s. A controller can be used to connect the motorized filling valve directly to the software-controlled central machine control for the filling machine. This makes it particularly suitable for use in linear or circular fillers, for filling medicinal products or for filling infusion bags.
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