The Clean Air Act, introduced in 1970, was established to provide oversight and regulation of air emissions. This act was designed to improve air quality, prevent detrimental environmental impacts, and most importantly, to protect the safety and well-being of the public. Over the next 20 years, the EPA, along with state and local governments, worked to establish and implement Ambient Air Quality Standards, which are to be effectively implement nationally.
By Robbie Riggs, Vice President of Sales & Marketing – Teadit
In the early 1980s, as part of the Clean Air Act, Method 21 was developed based on studies conducted within the PetroÂleum and Oil & Gas sectors to regulate the amount of fugitive emissions coming from industrial manufacturing facilities. The overall goal was reduction of VolaÂtile Organic Compounds (VOCs), which is commonly referred to as ‘fugitive emisÂsions.’ These emissions in turn react with sunlight to create ‘dangerous’ smog. ApÂpendix A-7 in 40 CFR part 60 Method 21, which is the required test method, forms the backbone of current Leak Detection and Repair (LDAR) programs within the United States and globally. That is beÂcause it directs industry on the proper protocol on how to monitor each comÂponent type to have the best results reÂlated to fugitive emissions monitoring. Since these regulations and test methods have been introduced, there has been a significant reduction in fugitive emisÂsions in the United States.
Preparing for a Better Future
Now, fast forward to the drafting and signing of the Paris Agreement, most of the industrial world has now commitÂted to net-zero global emissions in this century. More than ever before, LDAR is shaping the future of not just individual countries, but the entire world. AdditionÂally, LDAR initiatives have not just drastiÂcally impacted the way end users think about and reduce emissions from their facilities but have also spurred innovaÂtions in the products and equipment that are used within these facilities.
Fortune 500 companies are investing billions in new technologies like CarÂbon Capture and Storage (CCS) which involves the capture of carbon dioxide (CO2) emissions from industrial proÂcesses, such as steel production and oil refining, or from the burning of fosÂsil fuels in power generation. This CO2 is then transported from where it was produced and stored deep underground in geological formations. Significant reÂsearch has been completed on the best methods by which to store CO2 in the Earth’s sub-surface reservoirs. Principal candidate geological CO2 storage resÂervoirs include deep saline formations, depleted natural gas and oil reservoirs, deep unmineable coal seams, and poÂtentially other salt or saline filled formaÂtions. Additionally, one example of the United States’ largest concentrations of industrial CO2 emissions is in Houston, Texas, where plans are currently being developed to utilize CCS technologies to capture and store emissions beneath the Gulf of Mexico in old oil and gas fields accessible via pipelines placed in the Houston Ship Channel.
Low-Emission Valves
Leading emissions producers are not the only ones thinking outside of the box. When LDAR programs identified valves as a leading source of fugitive emisÂsions, valve and sealing manufacturers responded with new products and soluÂtions capable of meeting and exceeding the regulatory requirements. Today, low-emissions valves that utilize specialized stem packings like Teadit 2236, ChesterÂton 1622, and Garlock 1303-FEP are readÂily available. These solutions have been a game-changer for fugitive emissions in most commonly purchased valves. With this solution, the United States EPA has made a requirement which states end users must start bringing in these soluÂtions to everyday use.
Control valves, which create a sealing challenge due to their constant actuating movement, have historically required special considerations including live-loaded gland follower bolts, or back-up o-rings, among other things. In hopes of finding a more traditional, and less cumbersome solution, Teadit recently introduced a packing innovation at the 2021 Valve World Americas Expo called Teadit 2848. This new packing design replaces the traditional Inconel wire jacket used in low-e compression packÂing with an expanded PTFE fiber that ofÂfers nearly twice the strength of metal wire while eliminating the risk of shaft scoring on valves. This product seals efÂfectively to 1-2 parts-per-million (ppm) per the industry standard API 622 and ISO 15848 tests. Additionally, Teadit 2848 utilizes a patented identification system called Teadit TAGSâ„¢ which are inseparable from the packing and creÂates a uniquely identifiable fingerprint. It offers a permanent and much more reliable identification method that canÂnot be misplaced, switched off or even lost, allowing it function by end user as a compliance tool. This tool allows end users the ability to show environmental regulatory agencies that they are using best available technology to conform to environmental laws, regulations, stanÂdards, and other requirements.
Other Emissions Sources
Now with several strides being made in valve technology, the industry is turnÂing its attention to another major source of emissions; flange connections. Many experts believe LDAR requirements will soon extend to flange monitoring. The USEPA is already recognizing that ASME specifications have a Low Emission test which are now bringing flanges ‘gaskets’ to the Certified Low Leaking Technology requirement, found in Consent Decrees in the United States of America.
Flanged connections have historically been ignored because legitimate, trustÂworthy, and repeatable testing has not existed for comparing gasket mateÂrial performance. Along with the initial study performed for fugitive emissions, connections did not have the highest impact to the overall reduction. Over the last decade though, the end users, along with leading manufacturers, have developed new and improved standards for determining gasket tightness and sealing performance. The European EN13555 test standard, for example, measures gas leak rates for a series of gasket stresses indicating the required amount of gasket load to achieve an acceptable seal. This type of data proÂvides valuable insight to designers and engineers who are looking to specify the tightest available sealing technology for their service. The ASME Pressure Vessel Research Council has also been looking at empirical methods for deriving tightÂness factors for gaskets that can be used to predict leak rates.
In their 2017 revision, ASME B16.20, the industry standard for metallic gaskets for pipe flanges, incorporated a perforÂmance specification for pipe size and pressure class spiral wound gaskets. This means that spiral wound gasket manufacturers must test their gaskets to ensure that they meet the specified sealing performance to stamp them according to B16.20. The research and testing was developed by Jose Veiga, Technical Director of Teadit Global, industry subject matter expert on gasÂket technology, Joel Baulch, Technical Director of Teadit North America and committee vice-chairman of ASME B16.20, and Scott Hamilton, President of Hex Technologies and industry subÂject matter expert on bolting. This reÂsearch is designed to meet the USEPA requirements for Low Emissions. This means that, for the first time in histoÂry, a standardized low-e spiral wound gasket is possible. While similar testÂing and performance requirements do not currently exist for other types of gaskets, developments like EN13555 are creating pathways towards develÂoping them. If the global community is serious about getting to net-zero emisÂsions, this type of progressive thinking will drive industries there.
Conclusion
Everyone is living in unprecedented times. The amount of time, energy, and resources that are currently being deÂvoted to reducing fugitive emissions related to LDAR compliance, along with the global partnership of the Paris Agreement, all serve as indicators that we can be optimistic about what the fuÂture holds. Environmentally conscious companies are pushing the envelope to do their part setting impactful, atÂtainable, and measurable emissions reduction targets, and investing in low-carbon technologies. Terminology like ‘sustainability’ and ‘ESG’ are now tranÂsitioning from industry buzz words to center stage; and companies and invesÂtors are putting billions of dollars behind it. With the help of controlling fugitive emission, or ‘LDAR,’ all industries can be good stewards of the habitat where they work, live, and play.
