Emerson modernizing controls for hydro fleet

Arizona-based Salt River Project (SRP), one of the nation’s largest public power utilities, has selected Emerson to modernize the controls of multiple hydropower units and its central service center. SRP provides electricity to 1 million customers in the metropolitan Phoenix area and is also one of the largest raw-water suppliers in Arizona.

To help the utility boost the reliability and availability of its hydro generation fleet, Emerson will replace existing PLC-based controls with a common Ovation™ automation platform. The SRP hydro fleet comprises eight units at four sites – Roosevelt Dam, Stewart Mountain, Mormon Flat and Horse Mesa – that are controlled by SRP’s Grid Operations in Scottsdale, Arizona. 

There are several problems with the existing PLC-based controls: expansion is not feasible, documentation is poor; and, diagnostics for troubleshooting are insufficient. SRP personnel often travel to the remote hydro sites, some 50 miles away in the mountains northeast of Phoenix, to diagnose problems with PLC control logic – a difficult, tedious and time-consuming task. Emerson’s comprehensive automation solution will eliminate these issues.

Unlike the existing PLC-based controls, Ovation technology is self-documenting – changes to logic are automatically updated in the control sheets. Emerson will also provide a simulator for operator training and EDS™, an enterprise-wide historian that will allow SRP to view data, monitor system processes and diagnose problems at remote sites from anywhere.

Emerson is serving as the Engineering, Procurement and Construction (EPC) contractor for this project, responsible for engineering and design, installation, loop checking, commissioning and startup. During the first phase of the project, expected to be complete in the spring of 2018, Emerson will replace controls at Roosevelt Dam, Stewart Mountain and the East Valley Service Center. In phase two, controls at the Mormon Flat and Horse Mesa sites will be upgraded.
Image courtesy of Emerson
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